KOCH offers the answer to maximum product variety at Brasseler.

Gebr. Brasseler GmbH & Co. KG has been developing and producing rotary precision instruments for dentistry, dental technology, as well as orthopedic and neurosurgical applications for over 100 years. At its headquarters in Lemgo, medical technology products are created under the Komet brand, "Made in Germany," which are recognized worldwide for quality and innovation.

Challenge

  • Development of a sterilizable packaging – a clamshell blister, which is to be used for 40,000 different items – with an annual packaging volume of ten million products

  • Fully automatic blister machine with fast changeover times and ergonomic operation

  • Installation in the cleanroom of the Komet dental and Komet Medical brands

Solution

  • Design of an attractive resealable clamshell blister with division into five equal sections within the framework of the Packaging Competence Center

  • Blister machine KBS-KF medplus® with a capacity of up to 30 cycles/min.

  • Sterilization of the products in the closed blister

Christian Jonigkeit
Group Leader Intralogistics at Brasseler

We wanted a highly intelligent, flexible packaging system for use in the cleanroom as well as an equally intelligent solution for the hinged blister – and that is exactly what we got.

Individually configured KOCH blister machine in the ISO 7 cleanroom for the production of the Komet Zero standard – with integrated product feed, leaflet dispenser, and labeler.

Intelligent folding blister for up to 40,000 items without tool changes – with Tyvek® sealing material for subsequent sterilization and immediate use in practice.

The blister packs are delivered in transparent, stackable hard boxes – the product designation is clearly legible both in vertical and horizontal storage.